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02 / 08Generators

Flexible connectors for generators

Since 2000 IZAR has made flexible and rigid connections that carry current from generator terminals and keep the machine’s vibration away from the busbars.

Generator with its output terminals on top

Where it works

Between terminals and busbars

The flexible connector links the generator terminals to the busbars or cables that carry the current away. Rigid connections take the path on through the terminal box.

What it has to withstand

  • Vibration

    A running machine vibrates. A rigid path would pass these forces on to terminals and insulators.

  • Assembly tolerances

    Terminals and busbars rarely line up exactly. The connector bridges the offset during assembly.

  • High current

    The cross-section is chosen from the PG and PE tables, which list DC and AC ratings.

Enquiry

What to include in your enquiry

  1. Current [A] or cross-section [mm²]
  2. Terminal spacing and offset
  3. Terminal width (B) and hole pattern
  4. Length (Lc) and shape
  5. Contact: bare, tin, silver or nickel
  6. Quantity

Questions

Choosing the right connector

Why use a flexible connector at a generator terminal?

To keep the vibration of the running machine away from busbars and terminals. The flexible section also takes up assembly offsets when terminals and busbars are not in line.

How much current can a PE connector carry?

It depends on the cross-section: the PE table gives approximate values from 377 to 4,722 A DC for widths of 20–160 mm. The values apply to vertical mounting indoors, air up to 40 °C and a connector operating at 90 °C.

Does IZAR make rigid connections for generators?

Yes, from copper, aluminium or brass flat bars, sheets or rods. Parts are milled, turned, bent, soldered or cut by laser, waterjet or plasma, also with PEM press-in studs.

Describe the installation point

Current, contact dimensions and the movement to absorb, or a drawing. Our sales team will pick the connection type and prepare a quote.

Sales

Maciej Połacik Sales Director

+48 887 137 777

maciej@izar.pl